Molycop Offers Smarter Flotation Control

Molycop is highlighting three common flotation circuit mistakes that can impact mineral recovery, grade stability, and overall plant efficiency. The company’s flotation optimisation system integrates real-time machine vision, reagent analytics, and multivariable process control to help operations move beyond periodic manual checks and trial-and-error dosing. According to Molycop, these technologies allow for faster startup, reduced tailings losses, and better decision-making across the circuit.

Its solution includes hierarchical control strategies that stabilise the system before applying more advanced mass-pull and grade control logic. Real-time froth monitoring combined with reagent usage data is designed to offer plants a more accurate understanding of the chemical and operational dynamics at play. By providing operators with continuous, data-driven insights, Molycop says its platform supports more consistent performance across changing conditions.

The flotation system is part of Molycop’s broader focus on digitisation and advanced process control in mineral processing. The company reports successful implementations at multiple sites, with measurable gains in recovery and reduced operational variability.

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